A Guide to Semi-Truck Batteries

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In this blog post, we'll dive deep into everything you need to know about semi truck batteries, from cost and common types to warranties and signs it's time for a replacement, helping you keep your rig rolling smoothly.

Why do semi trucks have multiple batteries? 

Semi-trucks have multiple batteries primarily to provide the necessary cranking power for their large diesel engines and to support the extensive electrical demands of the vehicle's systems. Diesel engines require a significant surge of amperage to start, and one battery alone often isn't enough to deliver that power consistently, especially in cold weather. Additionally, semi-trucks operate numerous auxiliary systems, including lighting, air conditioning, refrigeration units, sleeper cab amenities, and various electronic devices, all of which draw considerable power, making a multi-battery setup essential for reliable operation and extended accessory use when the engine is off.

What are the different types of semi truck batteries?

When it comes to semi-truck batteries, the primary types are Flooded Lead-Acid (FLA), Absorbed Glass Mat (AGM), and occasionally Gel Cell. Flooded lead-acid batteries are recognized by their removable caps that allow for maintenance like adding distilled water to replenish the liquid electrolyte; they are generally the most affordable upfront but require regular upkeep. AGM batteries, a type of Valve Regulated Lead-Acid (VRLA) battery, are sealed, maintenance-free, and utilize a fiberglass mat to absorb the electrolyte, making them spill-proof and more resistant to vibration and deep cycles, offering a longer lifespan and better performance in extreme temperatures compared to FLAs, albeit at a higher cost. Gel cell batteries, another VRLA type, use a silica-gelling agent to solidify the electrolyte. While less common for starting purposes in semi-trucks, lithium-ion batteries are also emerging as a high-performance, lightweight option for auxiliary power due to their long cycle life and fast charging capabilities.

What is CCA on a semi truck battery? 

CCA, or Cold Cranking Amps, is a critical rating on a semi-truck battery that indicates its ability to deliver a specific amount of current at 0°F (-18°C) for 30 seconds while maintaining a voltage of at least 7.2 volts. For semi-trucks, a higher CCA rating is crucial because their large diesel engines require a substantial surge of power to start, especially in cold climates where engine oil thickens and battery performance is naturally reduced. This rating helps ensure the truck can reliably start in adverse weather conditions, preventing costly downtime.

Popular semi truck battery brands 

Several reputable brands are popular choices for semi-truck batteries, known for their durability and performance in demanding applications. Some of the most frequently used and well-regarded brands include Interstate, Deka (East Penn Manufacturing), Optima (especially their YellowTop series for high electrical demands), and TRP. Each of these brands offers a range of battery types and specifications to meet the diverse needs of the trucking industry.

Are semi truck batteries 12v or 24v?

In North America, the vast majority of semi-trucks utilize a 12-volt electrical system. While it might seem counterintuitive for such large vehicles, they typically achieve the necessary power by connecting multiple 12-volt batteries in parallel to increase the overall amperage. However, it's worth noting that some international trucks, particularly those from Europe, commonly operate on a 24-volt system, often achieved by connecting four 6-volt batteries in series. There's also ongoing discussion and development in the trucking industry about moving towards higher voltage systems, such as 48-volt, to improve efficiency and power delivery for advanced electrical components.

How much does a semi truck battery cost?

The cost of a semi-truck battery can vary significantly based on its type (flooded lead-acid vs. AGM), brand, and specifications like CCA and reserve capacity, but generally, you can expect to pay anywhere from $100 to $350 per battery. Higher-end AGM batteries, which offer improved performance and durability, will typically fall on the higher end of this range, while standard flooded batteries will be more affordable. Since most semi-trucks require multiple batteries, the total cost will be a multiple of the individual battery price.

How much do semi truck batteries weigh? 

Semi-truck batteries are substantial in size and weight due to their robust construction and high capacity, typically weighing between 70 to 100 pounds each. The exact weight will depend on the battery's group size, type (e.g., flooded lead-acid tends to be heavier than some AGM equivalents for the same power), and overall amp-hour rating. This significant weight often necessitates careful handling and proper lifting techniques during installation or removal.

Do I need to have a semi truck battery charger? 

No, a battery charger is not required for everyday operation but it’s recommended for period of extended inactivity to prevent sulfation. For semi-trucks with multiple batteries, a charger that can handle 12V or 24V systems and provide a high amperage output is ideal for efficient and safe charging, extending the overall lifespan of your battery bank.

Semi truck battery amps and amp-hours 

Semi-truck batteries are typically 12-volt batteries, and their power is often discussed in terms of Cold Cranking Amps (CCA), which relates to starting power, and Amp-Hours (Ah), which indicates energy storage capacity. While CCA is crucial for engine cranking, Amp-Hours represent how much current the battery can deliver over a period of time (e.g., a 100 Ah battery can theoretically provide 100 amps for one hour or 10 amps for 10 hours). For semi-trucks, especially those with extensive auxiliary electrical loads and sleeper cabs, a higher amp-hour rating is beneficial for powering accessories when the engine is off, extending the time before the batteries are drained.

How do I know if my semi truck needs a new battery? 

Several signs indicate your semi-truck might need a new battery: slow or sluggish engine cranking, especially in cold weather; dimming headlights or interior lights when the engine is off; corrosion around the battery terminals; a swollen or cracked battery case. Modern trucks may also display warning lights or error codes related to the charging system or battery health. Performing a voltage test or a load test with a multimeter can provide a more definitive answer, showing if the battery is no longer holding a charge or delivering adequate power.

What is the expected lifespan of a semi truck battery? 

The expected lifespan of a semi-truck battery varies but typically ranges from 3 to 5 years, depending on several factors. These include the battery type (AGM batteries generally last longer than traditional flooded lead-acid), maintenance practices, operating conditions (extreme temperatures can significantly shorten life), frequency of deep discharges, and the quality of the truck's charging system. Regular maintenance, such as cleaning terminals and checking fluid levels for flooded batteries, can help maximize their longevity.

Do semi truck batteries come with warranties? 

Yes, semi-truck batteries almost always come with warranties, which are crucial for protecting your investment. The length and terms of these warranties can vary significantly by brand and battery type, typically ranging from 12 months to 36 months or even longer for premium models. It's essential to understand whether the warranty offers full replacement or is prorated, meaning the replacement cost decreases over time. Always inquire about the specific warranty details, including what it covers and any conditions for claims, before purchasing.

What is reserve capacity for semi truck batteries? 

Reserve Capacity (RC) on a semi-truck battery measures how long a fully charged battery can deliver 25 amps of current at 80°F (27°C) before its voltage drops below 10.5 volts. This rating is particularly important for semi-trucks because it indicates how long the battery can power essential accessories and safety systems (like lights, communications, or refrigeration) if the alternator fails or when the engine is turned off, such as during overnight stops in a sleeper cab. A higher reserve capacity means you have more time before the battery is fully discharged.

Semi truck battery sizes 

Semi-truck batteries come in several standard group sizes, which dictate their physical dimensions and terminal configurations, ensuring they fit correctly into the truck's battery trays. Common group sizes for heavy-duty applications include Group 31, which is one of the most prevalent due to its balance of size and power, and sometimes Group 4D or 8D for applications requiring even larger capacity. Always verify the specific group size recommended by your truck's manufacturer to ensure proper fitment and optimal performance.

Where can you buy a semi truck battery? 

Semi-truck batteries can be purchased from various sources, including parts stores and dealerships. The Pete Store has locations across the East Coast where you can purchase semi truck batteries from a variety of brands for a variety of makes and models. 

Pete Store locations for semi truck batteries: